Masterbatch waa midab joogto ah oo heer sare ah oo si isku mid ah ugu raran resin oo ka samaysan wadar.
Isticmaalka masterbatch waxay leedahay faa'iidooyinka soo socda:
1. Ka dhig midabku inuu si fiican u kala firdhiyo alaabta
In habka wax soo saarka masterbatch, pigment waa in la safeeyey si loo hagaajiyo kala firdhiyey iyo awoodda midabaynta ee pigments. Siday of masterbatch gaar ah waa la mid ah sida caagga ah ee alaabta, la siman wanaagsan, iyo qayb pigment si fiican u kala firdhi karaa in caag ah alaabta ka dib kululaynta iyo dhalaalidda.
2. Waxay ku haboon tahay ilaalinta xasiloonida kiimikada midabka midabka
Isticmaalka tooska ah ee midabada, sababtoo ah habka kaydinta iyo isticmaalka midabada si toos ah ula xiriir hawada, pigments ayaa dhici doona nuugista biyaha, oxidation iyo ifafaale kale, oo waxay sameeyaan hooyada midabka, sababtoo ah xajinta waxay noqon doontaa midabka iyo hawada, go'doominta biyaha, waxay sameyn kartaa tayada pigments muddo dheer.
3. Hubi xasiloonida midabka alaabta
Qaybaha masterbatch Color iyo qaybaha resin la mid ah, in cabbirka ka mid ah in ka badan ku habboon oo sax ah, isku dhafka ah ma u hoggaansamaan doonaa weelka, qaso xabagta waa labis ka badan, si aad u hubiso karaa xasiloonida ee qadarka isugeyn, si loo hubiyo in xasilloonida. midabka alaabta.
4. Ilaalinta caafimaadka hawl-wadeenada
Pigments guud ahaan waa budo, fudud in la duulo marka la isku daro iyo isku dar ah, waxay saameyn doontaa caafimaadka hawlwadeenada ka dib marka uu neefsado jirka bini'aadamka.
5. Deegaankaaga ka dhig mid nadiif ah
6. fududahay in la isticmaalo
Waa maxay qaybaha aasaasiga ah ee masterbatch?
1. Midab ama midabyo
Pigments waxa loo qaybiyaa midabka organic iyo pigments inorganic. Midabka caadiga ah organic waa: phthalocyanine cas, phthalocyanine buluug, phthalocyanine cagaar, casaan degdeg ah dhalaalaya, macromolecular cas, macromolecular huruud ah, jaale joogto ah, guduud joogto ah, azo cas, iwm. Caadi ahaan loo isticmaalo pigments inorganic waa : cadmium cas, cadmium jaalle, titanium dioxide, carbon black, iron oxide cas, bir oxide jaalaha ah iyo wixii la mid ah.
2. Qaadaha
Waa jaantuska masterbatch.Special Masterbatch guud ahaan waxaa lagu doortay isla xabagta alaabta sida side, waafaqid ee labada waa ugu fiican, laakiin sidoo kale in la tixgeliyo dhaqdhaqaaqa side.
3. Kala firdhiyey
Ka dhig midabka si siman u kala firdhiyey oo ha sii dagmin, barta dhalaalaysa ee firdhiyahu waa in ay ka hoosaysaa xabagta, resinkuna waxa uu leeyahay waafaqid wanaagsan, midabkuna waxa uu leeyahay xidhiidh wanaagsan. .
Wax lagu daro 4.
Sida ololka retardant, dhalaalaya, bakteeriyada, antistatic, anti-oxidation iyo noocyo kale, ilaa codsiga macaamiisha, guud ahaan kuma jiraan wax lagu daro kor ku xusan ee masterbatch.
Waa maxay noocyada iyo darajooyinka masterbatch?
Habka kala soocida ee masterbatch waxaa badanaa loo isticmaalaa sida soo socota:
Marka loo eego kala soocida side: sida PE masterbatch, PP masterbatch, ABS masterbatch, PVC masterbatch, EVA masterbatch, iwm.
Lagu kala soocay isticmaalka: sida duridda masterbatch, wax-qabashada masterbatch, duubista masterbatch, iwm.
Nooc kasta waxaa loo qaybin karaa darajooyin kala duwan, sida:
1. Masterbatch qaabaynta duritaanka sare
Loo isticmaalo baakadaha alaabta la isku qurxiyo, alaabta lagu ciyaaro, qalabka korontada iyo alaabta kale ee horumarsan.
2. Masterbatch-ka-beerista duritaan guud
Loo isticmaalo badeecooyinka guud ee maalinlaha ah, weelasha warshadaha, iwm.
3. Advanced afuufay film masterbatch
Loo isticmaalo qaabaynta dharbaaxada iyo midabaynta alaabta aadka u dhuuban
4. Filimada caadiga ah ee la afuufay masterbatch
Loo isticmaalo in lagu afuufo midabaynta midabaynta ee bacda guud iyo bacda tolmada leh.
5. Duubista Master-ka
Loo isticmaalo midabaynta dunta dunta, midabaynta masterbatch oo leh qaybo yaryar, feejignaan sare, awood midab leh, kulayl wanaagsan iyo iska caabin iftiin leh.
6. Masterbatch-hooseeya
Loo isticmaalo samaynta alaabooyinka heerka hoose leh midabkoodu hooseeyo iyo shuruudaha tayada leh, sida qasacadaha qashinka, weelasha heerka hoose, iwm.
Sidee loo kala saaraa masterbatch guud iyo masterbatch gaar ah?
L Special Masterbatch: Masterbatch-ka waxaa lagu sameeyaa iyadoo la isticmaalayo caag la mid ah sida sideyaasha iyadoo loo eegayo noocyada caagagga ah ee uu cayimay isticmaaluhu.Tusaale ahaan, PP masterbatch iyo ABS masterbatch siday u kala horreeyaan PP iyo ABS siday u kala horreeyaan.
Universal Masterbatch: sidoo kale u adeegso resin (badanaa barta dhalaalaysa PE) sida side ahaan, laakiin waxaa lagu dabaqi karaa resin kale marka lagu daro midabaynta xajinta side.
Masterbatch Universal waa mid fudud oo ku habboon, laakiin waxaa jira cillado badan, waxaa lagu talinayaa in aan dooranno masterbatch gaar ah.
Waa maxay sababta aysan shirkado badani u samaynin masterbatch caalami ah?
Inta badan shirkadaha caalamiga ah ee caadiga ah guud ahaan ma soo saaraan masterbatch caalamiga ah.Universal Masterbatch waxay leedahay faa'iidooyin badan. Dhab ahaantii, "universal" kala duwan ee masterbatch caalamiga ah waa mid aad u cidhiidhi ah, tilmaamayaasha farsamada iyo faa'iidooyinka dhaqaale ayaa sidoo kale liita, kuwaas oo si gaar ah loo muujiyay. gudaha:
1. Saadaasha liidata ee saamaynta midabaynta.Masterbatch waxa loo isticmaalaa midabaynta.Midabada Masterbatch Universal waxay muujin doonaan midabyo kala duwan oo balaastik ah, sidaas darteed saameynta midabaynta ayaa ah mid aan la saadaalin karin.
2. Waxay saamaysaa sifooyinka kale ee alaabta caaga ah, gaar ahaan xoogga.Alaabtu way fududahay in la qalloobo oo la maroojiyo, gaar ahaan balaastikada injineernimada.
3. Kharash sare.Universal masterbatch si ay u awoodaan in ay 'universal', inta badan dooro heerka kulaylka u adkaysta sare ee pigments, taasoo keentay qashinka.
Waa maxay iska caabbinta kulaylka ee masterbatch?
Heerka kulaylka u adkaysta ee masterbatch gaar ah ayaa guud ahaan la qabsaday caagga loo isticmaalo alaabta.Waxaa si badbaado leh loogu isticmaali karaa heerkulka caadiga ah. Kaliya xaaladaha soo socda ayaa sababi doona heerar kala duwan oo midab leh, mid waa heerkul ka baxsan heerka caadiga ah, mid waa wakhti aad u dheer.
Waa maxay faraqa u dhexeeya midabaynta granulation iyo midabaynta master?
Midabaynta Masterbatch waxay leedahay faa'iidooyinka soo socda ee midabaynta granulation:
1 midabaynta iyo wax soo saarka marka la dhammeeyo, iska ilaali midabaynta granulation ee habka kuleylka caaga ah, oo u fiican ilaalinta tayada alaabta caaga ah.
2. Samee habka wax soo saarka ee alaabta caaga ah sida ugu fudud.
3. Waxay badbaadin kartaa awood badan
Alaabada masterbatch miyay dabar go'ayaan?
Ha haysan badeecada aan gabi ahaanba baaba'in, badeecada adeegsata midabka masterka chromatic wali waxay u badan tahay inay baaba'do, kaliya shahaadada badeecada ee ujeedadeedu tahay fasal kala duwan way ka duwan tahay kaliya, qaar waa cad yihiin, qaar aad bay u adagtahay in la ogaado.
Midabka habka wax soo saarka masterbatch
Shuruudaha tignoolajiyada wax soo saarka ee Masterbatch waa mid aad u adag, guud ahaan waxay qaataan habka qoyan waa shiidi, taxane ah oo tijaabo ah waa in sidoo kale la sameeyaa, sida go'aaminta ganaaxa ee grout bacaadka, go'aaminta waxqabadka faafin ee grout bacaadka, go'aaminta nuxurka adag ee dhoobada ciid iyo go'aaminta ganaaxa midabka midabka iyo walxaha kale.
Waxaa jira afar hab oo loogu talagalay habka wax soo saarka ee masterbatch:
1. Habka khad: sida magacaba tilmaamayo, waa habka wax soo saarka ee koollada khad ee wax soo saarka masterbatch, taas oo ah, by shiidi saddex-roll, dusha sare ee midabka waxaa lagu dahaadhay lakabka ah lakabka ilaalinta kelli hooseeyo. shiidi, koollada ganaax waxaa lagu daraa xabagta side ka dibna caag ah iyada oo plasticizer ah laba duub (sidoo kale loo yaqaan laba duub oo duub furan), oo ugu dambeyntii granulated iyada oo fur hal ama fur mataano extruder. Geedi socodka waa sida soo socota: Dufcad, qas, koollo aan dhab ahayn saddex rullaluistemadka shiidi, koollada wanaagsan laba caag ka sameysan granulation rullaluistemadka.
2. Habka dareere: pigment, biyaha iyo kala firdhiso iyada oo ciid, si ay qayb pigment ka yar yihiin 1μm, iyo iyada oo loo marayo habka wareejinta wajiga, si pigment ah galay wajiga saliidda, ka dibna midabka masterbatch.Organic qalalan iyo soo kabashada dareere u dhiganta Qalabka ayaa loo baahan yahay si loo beddelo wajiga. Nidaamku waa sida soo socota: dhaqidda koollada wanaagsan, uumi baxa walxaha xoogga leh, qalajinta, ku darida granulation extrusion side.
3. Habka Pneading: waa in la isku daraa midabka iyo kan qaada saliidda, lagana faa'iidaysto astaamaha saliidda-qoyan ee midabka, ka dibna midabka laga maydho wejiga biyaha oo lagu shubo wajiga saliidda. Isla markaana, Qaadaha saliidda ayaa dabooli doona dusha sare ee midabka, si markaas midabka midabku u kala firdhiyo iyo xasiloonida, ka hortagga uumiga midabka.
Pigments waa habka saabuunta macdan ah: ka dib marka la shiidi karo granularity gaadho 1 m ama wax ka badan, oo ku biir saabuunta hoostiisa heerkul gaar ah, ka dhigi qayb kasta oo pigment ah lebbiska qoynta dusha sare ee saabuun, samaynta lakabka ee dareeraha saponification, marka biraha xal cusbo leh dusha rinjiga. Ka dib markii ay ku biiraan falcelinta saponification oo ay abuuraan lakabka difaaca ee saabuunta macdan (magnesium stearate), waxa ay ka dhigaysa ka dib markii shiidi qaybaha pigment wanaagsan ma keeni doonaan ifafaale flocculation, iyo ilaalinta ganaax qaar ka mid ah.
Waa maxay faraqa u dhexeeya midabaynta granulation iyo midabaynta master?
Midabaynta Masterbatch waxay leedahay faa'iidooyinka soo socda ee midabaynta granulation:
1 midabaynta iyo wax soo saarka marka la dhammeeyo, iska ilaali midabaynta granulation ee habka kuleylka caaga ah, oo u fiican ilaalinta tayada alaabta caaga ah.
2. Samee habka wax soo saarka ee alaabta caaga ah sida ugu fudud.
3. Waxay badbaadin kartaa awood badan
Alaabada masterbatch miyay dabar go'ayaan?
Ha haysan badeecada aan gabi ahaanba baaba'in, badeecada adeegsata midabka masterka chromatic wali waxay u badan tahay inay baaba'do, kaliya shahaadada badeecada ee ujeedadeedu tahay fasal kala duwan way ka duwan tahay kaliya, qaar waa cad yihiin, qaar aad bay u adagtahay in la ogaado.
Midabka habka wax soo saarka masterbatch
Shuruudaha tignoolajiyada wax soo saarka ee Masterbatch waa mid aad u adag, guud ahaan waxay qaataan habka qoyan waa shiidi, taxane ah oo tijaabo ah waa in sidoo kale la sameeyaa, sida go'aaminta ganaaxa ee grout bacaadka, go'aaminta waxqabadka faafin ee grout bacaadka, go'aaminta nuxurka adag ee dhoobada ciid iyo go'aaminta ganaaxa midabka midabka iyo walxaha kale.
Waxaa jira afar hab oo loogu talagalay habka wax soo saarka ee masterbatch:
1. Habka khad: sida magacaba tilmaamayo, waa habka wax soo saarka ee koollada khad ee wax soo saarka masterbatch, taas oo ah, by shiidi saddex-roll, dusha sare ee midabka waxaa lagu dahaadhay lakabka ah lakabka ilaalinta kelli hooseeyo. shiidi, koollada ganaax waxaa lagu daraa xabagta side ka dibna caag ah iyada oo plasticizer ah laba duub (sidoo kale loo yaqaan laba duub oo duub furan), oo ugu dambeyntii granulated iyada oo fur hal ama fur mataano extruder. Geedi socodka waa sida soo socota: Dufcad, qas, koollo aan dhab ahayn saddex rullaluistemadka shiidi, koollada wanaagsan laba caag ka sameysan granulation rullaluistemadka.
2. Habka dareere: pigment, biyaha iyo kala firdhiso iyada oo ciid, si ay qayb pigment ka yar yihiin 1μm, iyo iyada oo loo marayo habka wareejinta wajiga, si pigment ah galay wajiga saliidda, ka dibna midabka masterbatch.Organic qalalan iyo soo kabashada dareere u dhiganta Qalabka ayaa loo baahan yahay si loo beddelo wajiga. Nidaamku waa sida soo socota: dhaqidda koollada wanaagsan, uumi baxa walxaha xoogga leh, qalajinta, ku darida granulation extrusion side.
3. Habka Pneading: waa in la isku daraa midabka iyo kan qaada saliidda, lagana faa'iidaysto astaamaha saliidda-qoyan ee midabka, ka dibna midabka laga maydho wejiga biyaha oo lagu shubo wajiga saliidda. Isla markaana, Qaadaha saliidda ayaa dabooli doona dusha sare ee midabka, si markaas midabka midabku u kala firdhiyo iyo xasiloonida, ka hortagga uumiga midabka.
Pigments waa habka saabuunta macdan ah: ka dib marka la shiidi karo granularity gaadho 1 m ama wax ka badan, oo ku biir saabuunta hoostiisa heerkul gaar ah, ka dhigi qayb kasta oo pigment ah lebbiska qoynta dusha sare ee saabuun, samaynta lakabka ee dareeraha saponification, marka biraha xal cusbo leh dusha rinjiga. Ka dib markii ay ku biiraan falcelinta saponification oo ay abuuraan lakabka difaaca ee saabuunta macdan (magnesium stearate), waxa ay ka dhigaysa ka dib markii shiidi qaybaha pigment wanaagsan ma keeni doonaan ifafaale flocculation, iyo ilaalinta ganaax qaar ka mid ah.